Inside Forsage.
Forsage production complex in Lipetsk. From components to a finished batch.
ENGINEERING IN EVERY PROCESS.
The production site has operated since May 2022. The complex brings together oil blending, filling, laboratory quality control and product storage.
Discuss a technical task
PRODUCTION CYCLE.
It starts with a precise formulation.
The base oil and additive package are selected to meet the requirements of the finished product.
- Result
- Production formulation
First, check the raw materials.
The components' certified properties are compared with incoming inspection results.
- Result
- Blending components
Every component in its place.
Flow meters and load cells control dosing. Components are combined according to the formulation.
- Result
- A batch for testing
Properties verified by measurement.
Intermediate checks and finished product analysis accompany the production cycle.
- Result
- Verified parameters
From the batch to your equipment.
The checked oil goes to the filling line. A quality certificate is issued for the released batch.
- Result
- Finished product and quality certificate
Production in detail.
Plant in Lipetsk
The Forsage Lubricants production site opened on 27 May 2022. A report published on the official website on 17 September 2024 describes a design capacity of 450 tonnes of finished oils per month when operating a single shift.
Separate component feeds
The report describes separate base oil feeds: each material travels through its own pipeline. Before entering production, components undergo incoming laboratory testing, comparing the properties on their quality certificates with measured results.
Blending to a formulation
Preparation begins with blending base oils. Component quantities are monitored by flow meters and load cells, with information sent to the automated process control system operator.
Blending and final adjustment
Base oil is blended with additives in a reactor. Once prepared, the concentrate returns to the blending tank, where the batch is adjusted to its final specification. These operations are described in the plant report and do not replace the technical manufacturing procedure for a specific product.
Filling and batch identification
The automated station fills, closes, seals and labels containers. Finished canisters and drums are prepared for dispatch. A quality certificate is issued for each production batch.
Checks before release
Laboratory quality control accompanies the production cycle. At the output stage, packaging and labels matter, as do verified batch properties and documentary traceability. Equipment information is based on a 2024 article.
PEOPLE AND PRODUCTION.
Photo: Mikhail Ozherelyev / AVTO PARK, 5 Koleso. Materials published on the official Forsage website.
TECHNOLOGIES
THAT ARE TRUSTED.
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